Solution

Automated Verification of Assembly Feasibility

DFA | DFX Analyzer

Automate assembly feasibility verification directly on CAD data to ensure design integrity, reduce downstream risks, and accelerate Model-Based workflows.

Assembly Feasibility Verification for Model-Based Workflows

Assembly design decisions directly shape cost, quality, and maintainability across the enterprise. As organizations advance toward Model-Based Definition (MBD) and Model-Based Enterprise (MBE), ensuring that CAD models account for real-world assembly constraints is critical. Elysium’s DFA solution, part of 3D-SUITE, provides automated verification at the source, securing design intent and enabling reliable data reuse throughout the digital thread.

Is Your Assembly Design Silently Driving up Costs?

Struggling with repeated rework and persistent quality issues during assembly?

Facing rising costs not only in assembly but also in downstream processes such as maintenance and service after shipment?

The Root Causes Often Go Unnoticed

Geometry changes introduce hidden defects

— e.g., a shifted hole position leads to misalignment with fasteners

Layout adjustments trigger new interferences

— e.g., repositioning a component results in collisions or insufficient clearance

Designs overlook real-world assembly constraints

— e.g., obstructions block assembly paths, making it hard for workers or robots to assemble or disassemble

Automated Assembly and Disassembly Verification Using Elysium’s Geometry Handling Technology

Most manufacturing costs are determined in the early design stage.
By enabling accurate assembly verification for all designers—regardless of experience—you can minimize costly rework in downstream processes and avoid high maintenance costs after release.

Examples of Assembly Verification

Axis Misalignment

Underdriving

Through-hole Clearance

Head Engagement Length

Axis Engagement Depth

Tip Clearance

Head Clearance

Insertion Clearance

Through-hole Wall Thickness

Distance to Adjacent Hole

Strengthening the Digital Thread with DFA

Elysium’s DFA verification eliminates hidden risks early, ensuring that assembly-ready CAD models flow seamlessly into manufacturing, service, and quality domains. Combined with other Elysium 3D-SUITE solutions, DFA strengthens enterprise-wide data trust, reduces cost drivers, and accelerates your transition to a Model-Based Enterprise.

Related Solutions

Elysium 3D-SUITE – DFM (Design for Manufacturability)
DFM

Verify manufacturing feasibility directly from your CAD data.

Elysium 3D-SUITE – DFAS (Design for Automotive Safety)
DFAS

Automatically detect and evaluate protrusions in accordance with safety standards for automotive components.

Geode SDK – Advanced 3D Geometry Recognition Engine
DFAS

Leverage Elysium’s proven geometry recognition core to tailor DFA, DFM, and DFAS, and drive innovative solutions that advance your MBE initiatives.