{"id":49945,"date":"2022-05-10T14:39:59","date_gmt":"2022-05-10T05:39:59","guid":{"rendered":"https:\/\/www.elysium-global.com\/en4\/?p=49945"},"modified":"2024-07-03T17:07:15","modified_gmt":"2024-07-03T08:07:15","slug":"customer-story-aisin","status":"publish","type":"post","link":"https:\/\/www.elysium-global.com\/en\/customer_story\/customer-story-aisin\/","title":{"rendered":"Combination of Package Software and Custom-fit Development to Shorten the Entire Manufacturing Lead Time | AISIN CORPORATION"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row][vc_column][vc_column_text]AISIN CORPORATION (hereinafter \u201cAisin\u201d) has built a system \u2014 combination of package software, 3DxSUITE and bespoke development \u2014 to achieve improvements in quality of dies, and also the lead time reduction throughout the manufacturing process.[\/vc_column_text][vc_column_text]<\/p>\n<h3>Identify the Problems, Define the Solution<\/h3>\n<p>[\/vc_column_text][vc_column_text]As the end products become more complicated and sophisticated, the higher accuracy it requires in die manufacturing. To satisfy the demands and stay innovative, Aisin, with the support of Elysium, started with a thorough investigation;<\/p>\n<p>&nbsp;<\/p>\n<ul class=\"simple\">\n<li>List up the data created at different divisions<\/li>\n<li>Identify the use of the data, and the relationship with previous\/post processes<\/li>\n<li>List up the problems from every process<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<p>Based on the investigation results, Aisin defined it as their solution strategy to build a new enterprise level system to connect the entire process, from upstream to downstream, seamlessly, and fully utilize the 3D data throughout the manufacturing process to achieve two vital keys \u2014 to shorten the total lead time by running several processes concurrently, and to shorten the lead time of each process by automating the process.[\/vc_column_text][vc_single_image image=&#8221;49946&#8243; img_size=&#8221;medium&#8221; alignment=&#8221;center&#8221; lazy_loading=&#8221;true&#8221; css=&#8221;.vc_custom_1715318644805{margin-top: 50px !important;}&#8221;][vc_column_text]<\/p>\n<p style=\"text-align: center;\"><span style=\"color: #999999;\">Auto parts developed by Aisin<\/span><\/p>\n<p>[\/vc_column_text][vc_column_text css=&#8221;.vc_custom_1719993542924{margin-top: 50px !important;}&#8221;]<\/p>\n<h3 id=\"index_713A9uSP\" data-uid=\"713A9uSP\" data-time=\"1700550556217\">Reduce the Total Lead Time by Concurrency<\/h3>\n<p>[\/vc_column_text][vc_column_text]<\/p>\n<h4 id=\"index_713A9uSP\" data-uid=\"713A9uSP\" data-time=\"1700550556217\">Connecting ASFALIS to PDM system<\/h4>\n<p>[\/vc_column_text][vc_column_text]Companywide common platform is essential to the wide utilization of 3D data. It allows to run multiple processes concurrently, which leads to the lead time reduction of entire manufacturing process.<\/p>\n<p>Aisin built data circulation infrastructure by connecting 3DxUITE to their PDM (Product Data Management) system to facilitate the data sharing across the company and quick access to necessary data.[\/vc_column_text][vc_single_image image=&#8221;50716&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221; lazy_loading=&#8221;true&#8221; css=&#8221;.vc_custom_1719993629077{margin-top: 50px !important;}&#8221;][vc_column_text]<\/p>\n<p style=\"text-align: center;\"><span style=\"color: #999999;\">Infrastructure for Data Circulation Powered by 3DxSUITE(ASFALIS)<\/span><\/p>\n<p>[\/vc_column_text][vc_column_text css=&#8221;.vc_custom_1719993674309{margin-top: 50px !important;}&#8221;]<\/p>\n<h3 id=\"index_ksu53lW1\" data-uid=\"ksu53lW1\" data-time=\"1687254617054\">Reduce the Lead Time of each Process by Automation<\/h3>\n<p>[\/vc_column_text][vc_column_text]3DxSUITE, as the platform for their data circulation, provides the functionalities such as 3D data translation and geometry verification between two files. Aisin has successfully reduced the lead time of each process by maximizing the power of 3DxSUITE.[\/vc_column_text][vc_column_text]<\/p>\n<h4 id=\"index_713A9uSP\" data-uid=\"713A9uSP\" data-time=\"1700550556217\">1. Parameter Tuning for the Desired Translation Results<\/h4>\n<p>[\/vc_column_text][vc_column_text]Aisin has tuned the data translation for their needs utilizing \u201cScenario\u201d functionality \u2014 defines the translation process and parameter settings \u2014 and built a system to automate the process to create optimum data for each process.[\/vc_column_text][vc_column_text]<\/p>\n<table style=\"border-collapse: collapse; width: 100%;\">\n<tbody>\n<tr>\n<td style=\"width: 33.2959%;\">Optimizing Design Data for CAM<\/td>\n<td style=\"width: 66.7041%;\">There have been typical issues in using design data for CAM that;<\/p>\n<ul>\n<li>It fails to import design data to CAM system<\/li>\n<li>It fails in calculating the cutter path<\/li>\n<li>It takes considerably long to import to CAM systems<\/li>\n<\/ul>\n<p>And every time these issues arise, they had to have engineers at the previous process repair the data accordingly.\u00a03DxSUITE\u00a0streamlines the data exchange by automatically optimizing the data for CAM systems. This also brought a secondary effect that it improved the performance of CAM processes because the data got lighter by removing unnecessary information for CAM.<\/td>\n<\/tr>\n<tr>\n<td style=\"width: 33.2959%;\">Optimizing Design Data for Quality Check Tool<\/td>\n<td style=\"width: 66.7041%;\">Aisin used to face following issues when importing design data to a quality check tool, which consumed operators\u2019 time for fixing the data.<\/p>\n<ul>\n<li>The model is not a solid model<\/li>\n<li>The face vectors do not match within a model<\/li>\n<\/ul>\n<p>3DxSUITE\u00a0dramatically reduced the manual work to fix the data by its advanced functionalities to connect faces (Stitch) and match the face vectors.<\/td>\n<\/tr>\n<tr>\n<td style=\"width: 33.2959%;\">Translating to each Supplier Format<\/td>\n<td style=\"width: 66.7041%;\">Aisin has automated their process utilizing ASFALIS Scenario function \u2014 extracts parts for each supplier, and then translate to suppliers\u2019 in-house CAD systems, which they used to do all manually.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>[\/vc_column_text][vc_column_text]<\/p>\n<h4 id=\"index_713A9uSP\" data-uid=\"713A9uSP\" data-time=\"1700550556217\">2\uff0eLabor Saving by Geometry Validation between Engineering Changes<\/h4>\n<p>[\/vc_column_text][vc_column_text]Operators at the post processes used to ask the design engineers for the detailed explanations every time an engineering change is made. Aisin introduced a system to check the engineering changes within 3D data using the ASFALIS Geometry Validator component, which dramatically improved the job efficiency and even the accuracy because operators can check the modifications by engineering change exactly in detail.<\/p>\n<p>Moreover, using the ASFALIS Model Viewer, the operators can check which direction (concave or convex) the design has been changed to, which allows them to predict the welding area and machining amount and start the preparation earlier.[\/vc_column_text][vc_column_text]<\/p>\n<h4 id=\"index_713A9uSP\" data-uid=\"713A9uSP\" data-time=\"1700550556217\">3. Labor Saving by Automatic Attribute Translation<\/h4>\n<p>[\/vc_column_text][vc_column_text]CAD data contains not only the geometry information, but also non-geometry information such as attributes. Aisin used to repeat the process to add various attributes manually one by one even when applying engineering changes or modeling similar parts. The ASFALIS ENF Editor component semi-automates the process to re-use the attributes and eliminated the iterative processes.[\/vc_column_text][vc_column_text css=&#8221;.vc_custom_1719993919758{margin-top: 50px !important;}&#8221;]<\/p>\n<h3 id=\"index_ksu53lW1\" data-uid=\"ksu53lW1\" data-time=\"1687254617054\">Custom-fit Solution for Further Lead Time Reduction<\/h3>\n<p>[\/vc_column_text][vc_column_text]Elysium developed custom-fit solution to meet the customer-specific requirements which are out of the scope of package solutions. This further shortened the lead time of each process.[\/vc_column_text][vc_column_text]<\/p>\n<h4 id=\"index_713A9uSP\" data-uid=\"713A9uSP\" data-time=\"1700550556217\">1\uff0eBespoke Manufacturing Check System<\/h4>\n<p>[\/vc_column_text][vc_column_text]Manufacturing check for dies still relies on engineers\u2019 expertise accumulated over decades, and each manufacture has their own know-how, which cannot be replaced with generic check criteria.<\/p>\n<p>So Aisin has built a bespoke manufacturing check system in conformity to their original standards. It allows flexible customization on the check items, methods, thresholds, visualization of the check results etc., which realized a fully-automated system conducting the manufacturing check of the same level as the previous manual method.[\/vc_column_text][vc_single_image image=&#8221;49951&#8243; img_size=&#8221;large&#8221; alignment=&#8221;center&#8221;][vc_column_text]<\/p>\n<p style=\"text-align: center;\"><span style=\"color: #999999;\">Checking the wall thickness of holes<\/span><\/p>\n<p>[\/vc_column_text][vc_column_text]<\/p>\n<h4 id=\"index_713A9uSP\" data-uid=\"713A9uSP\" data-time=\"1700550556217\">2\uff0eAutomation of Clearance Check for Dies<\/h4>\n<p>[\/vc_column_text][vc_column_text]Aisin detected it as one of the main causes of the failure in assembling that value was set for the clearance amount by mistake. So they build a system to automatically check whether the clearance amount is appropriate based on the automatic detection of the machining tolerance from each CAD model and calculation of the clearance amount.<\/p>\n<p>This reduced the failure in assembling and contributed the lead time reduction.[\/vc_column_text][vc_single_image image=&#8221;49952&#8243; img_size=&#8221;large&#8221; alignment=&#8221;center&#8221;][vc_column_text]<\/p>\n<p style=\"text-align: center;\"><span style=\"color: #999999;\">Show the excess and deficiency of amount of clearance in different colors<\/span><\/p>\n<p>[\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row][vc_column][vc_column_text]AISIN CORPORATION (hereinafter \u201cAisin\u201d) has built a system \u2014 combination of package software, 3DxSUITE and bespoke development \u2014 to achieve improvements in quality of dies, and also the lead time reduction throughout the manufacturing process.[\/vc_column_text][vc_column_text] Identify the Problems, Define the Solution [\/vc_column_text][vc_column_text]As the end products become more complicated and sophisticated, the higher accuracy it requires&hellip;<\/p>\n","protected":false},"author":1,"featured_media":49964,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"footnotes":""},"categories":[310],"tags":[264,377,262,260,352],"class_list":["post-49945","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-customer_story","tag-3dxsuite","tag-automotive","tag-cad-validation","tag-dfm","tag-pdm","category-310","description-off"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.5 - 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